API Spec 7K Certified Hydraulic Power Tongs - Precision Torque Control from China Suppliers and Factory
System Features & Advantages:
Synchronized Hydraulic Backup: There is backup tong together to ensure a reliable and flexible combined operation.
Universal Die Compatibility: A wide range size of dies are supplied to support the power tong operation.
Multi-Speed Gearbox: High speed mode and Low speed modes are available and shift smoothly.
Integrated Control Systems: The brake&direction mechanism ensure a quick and easy assembly, adjustment&repair service.
Advanced Torque Monitoring: The digital torque reader is optional, supply accurate record and report for users.
Power Tong Type
There are Drill pipe Power tong, Casing Power Tong, Tubing Power Tong and Sucker rod Power Tong.
Power Tong Specifications:
DRILL PIPE POWER TONG
| Model | ZQ127-25 | ZQ162-50 | ZQ203-100 | ZQ203-125 | |
| Size Range | mm | 65-127 | 85-162 | 127-203 | 127-203 |
| Max. Torque | kN.m | 25 | 50 | 100 | 125 |
| Ft.lbf | 18440 | 36880 | 73750 | 92200 | |
| Speed (High Gear) | rpm | 65 | 60 | 40 | 40 |
| Speed (Low Gear) | rpm | 10.5 | 4.1 | 2.7 | 2.7 |
| Air Pressure | MPa | 0.5–0.9 | |||
| PSI | 72-144 | ||||
| Pressure Rating | MPa | 12 | 14 | 16.6 | 20.7 |
| PSI | 1740 | 2320 | 2400 | 2900 | |
| Flow Rating | L/min | 120 | 120 | 114 | 114 |
| gpm | 31.7 | 31.7 | 30 | 30 | |
| Shifting Distance | mm | 1000 | 1000 | 1500 | 1500 |
| in | 39.4 | 39.4 | 59 | 59 | |
| Shape Size | mm | 1110×735×815 | 1570×800×1190 | 1760×1000×1360 | 1760×1080×1360 |
| Weight | kg | 620 | 1500 | 2400 | 2650 |
CASING TONGS TQ
| Model | TQ178-16 | TQ178-16Y | TQ340-35 | TQ340-35Y | TQ356-55 | TQ356-55Y | TQ508-70Y | TQ340-85Y | ||
| Size Range | mm | 101.6 ~ 178 | 101.6~ 178 | 114.3~ 340 | 114.3~ 340 | 114.3~ 356 | 114.3~ 356 | 114.3~ 340 | 114.3-340 | |
| Max. Pressure | MPa | 18 | 16 | 18 | 20 | 16.6 | 20 | 20 | 18 | |
| Working Flow | L/min | 110 ~ 160 | 110 ~ 160 | 110 ~ 160 | 110 ~ 170 | 110 ~ 140 | 110 ~ 170 | 110 ~ 170 | 110 ~ 170 | |
| Air Pressure | MPa | 0.5~0.9 | — | 0.5~ 0.9 | — | 0.5~ 0.9 | — | — | — | |
| Max. Torque | Hi. Gear | kN.m | 2.4~3 | 2.4~3 | 2.5~3 | 3.5~6 | 3.8~ 4.2 | 7 | 8.4 ~ 10.7 | 12.5~14 |
| Mid. Gear | kN.m | — | — | 6.0~ 7.5 | — | — | — | — | — | |
| Low Gear | kN.m | 14.5~ 17.5 | 16~19 | 32~40 | 22~37 | 53~58 | 57 | 48.9~ 70.5 | 85~90 | |
| Speed | Hi. Gear | rpm | 54~79 | 50~72 | 60~86 | 50~90 | 56~70 | 39.4~ 60.9 | 26~ 43.6 | 30~45 |
| Mid. Gear | rpm | — | — | 21~30 | — | — | — | — | — | |
| Low Gear | rpm | 9~13.1 | 9~13 | 3.6~ 5.3 | 8~14 | 4~5 | 4.8~ 7.4 | 4~6.6 | 3.2~5 | |
| Lifting Distance | mm | — | — | — | 622 | — | 615 | 622 | 622 | |
| Weight | kg | 580 | 560 | 780 | 760 | 1150 | 1100 | 1550 | 1700 | |
SUCKER ROD POWER TONGS
| Model | XQ28/1.8 | XQ28/2.6 |
| Master Tong Size Range (mm) | Sucker Rod: 16 / 19 / 22 / 25 / 28 Tubing: Φ48~60 | Sucker Rod: 16/19/22/25/28 |
| Backup Tong Size Range (mm) | Sucker Rod: 16 /19/ 22/ 25/ 28 Tubing: Φ48~60 | Sucker Rod: 16/19/22/25/28 |
| Rated Torque (Hi. Gear) | 700 N.m | 1000 N.m |
| Rated Torque (Low Gear) | 1800 N.m | 2600 N.m |
| Rated Speed (Hi. Gear) | 104 r/min | 98 r/min |
| Rated Speed (Low Gear) | 40 r/min | 32 r/min |
| Rated Pressure | 10 MPa | 10 MPa |
| Max. Oil Supply | 65 L/min 17 gpm | 80 L/min 21 gpm |
| Shape Size (mm) | 543×334×404 | 670×383×490 |
| Weight | 105 kg | 100 kg |
CASING TONGS KT
| Model | KT7625 | KT9625 | KT13375 | KT14000 | KT20000 | KT22000 | KT24500 | KT31000 | |
| Range of Master Tong | mm | 60 ~ 194 | 73~ 245 | 140~ 340 | 140~ 356 | 245~ 508 | 178~ 559 | 245~ 622 | 273-787 |
| Range of Backup Tong | mm | 60 ~ 220 | 73~ 245 | 140~ 340 | 140~ 394 | 245~ 533 | — | — | — |
| High Gear Rated of Torque | N.m | 3900 | 3250 | 4800 | 7500 | 10000 | 12000 | 12000 | 54000 |
| Low Gear Rated of Torque | N.m | 21000 | 16270 | 35000 | 70000 | 70000 | 108000 | 70000 | 108000 |
| High Gear Rated of Speed | rpm | 60 | 84 | 42 | 41 | 23 | 27 | 30 | 12 |
| LOW Gear Rated of Speed | rpm | 11 | 16 | 6 | 4.5 | 3 | 3 | 5.5 | 4 |
| Rated Operation Pressure | Mpa | 14 | 14 | 16 | 17.2 | 18 | 17.2 | 16 | 20 |
| Maste Tong's Dimension | mm | 1230×600×650 | 1500×630×650 | 1490×1055×850 | 1620×972×1200 | 2100×1300×770 | 2170×1390×920 | 2120×1350×800 | 2760×1680×1020 |
| Combined Tong's Dimension | mm | 1230×600×1500 | 1500×700×1550 | 1490×1055×1840 | 1620×972×1900 | 2100×1300×1900 | — | — | — |
| Maste Tong's Weight | kg | 450 | 500 | 670 | 1200 | 1620 | 2000 | 1800 | 3200 |
| Combined Tong's Weight | kg | 760 | 820 | 1336 | 1720 | 2300 | 2000 | 1800 | 3200 |
Frequently Asked Questions (FAQ)
What is the function of the synchronized hydraulic backup tong?
The synchronized hydraulic backup tong works in tandem with the master tong to ensure reliable, flexible, and efficient combined make-up and break-out operations without causing damage to the pipe string or tubulars.
How do I select the correct universal die size for my power tong?
Die selection depends on the outer diameter (OD) of the drill pipe, casing, tubing, or sucker rod you are handling. Our power tongs come with universal die compatibility, offering a wide size range to support various operational requirements on the rig floor.
What are the benefits of the multi-speed gearbox in power tongs?
The integrated multi-speed gearbox allows operators to shift smoothly between high-speed mode (for rapid spinning and threading) and low-speed mode (for applying high final torque), significantly optimizing drilling efficiency and operational control.
Can the torque be digitally monitored and recorded during operation?
Yes, an advanced digital torque reader is available as an optional feature. It supplies accurate real-time monitoring, precise torque recording, and detailed data reporting to ensure compliance with tubular manufacturing standards.
What are the standard air pressure and hydraulic flow requirements?
Most drill pipe and casing power tong models operate efficiently within an air pressure range of 0.5–0.9 MPa (72–144 PSI) and require a working hydraulic flow rating typically between 110 L/min and 170 L/min, depending on the specific model specifications.
Is maintenance and adjustment easy for the integrated control systems?
Yes, the integrated brake and direction control mechanism is specifically engineered for quick and easy assembly, simplified routine adjustment, and convenient repair services, helping to minimize rig downtime.