China Pipe Length Measurement Equipment Supplier - High Precision Manufacturing Solutions from Our Factory
Equipment Components
The complete system consists of the gantry beam, movable length-measuring slide block, length measurement machine, electrical control system, and accompanying tools and spare parts.
Features of the Length Measurement Equipment
Steel pipes are aligned as they approach the measurement slide block. The allowable feeding error range is within 0 to 200mm from the starting position of the steel pipe feed line. A limit switch is installed to prevent the slide block from colliding with the inkjet marking and measuring slide block during the flipping process.
The measurement station operates with two slide blocks moving along the steel pipe's axis. The motion is driven by a rack and pinion system and a rotating encoder. When the slide block pass a fixed proximity switch, the rising edge triggers a signal to the encoder, starting the counting process. The measurement slide block moves until an optical switch detects the end of the steel pipe. At this point, the slide block retracts to its original position.
The distance traveled by the first slide block is denoted as A1, and the second carriage's travel distance as A2. The fixed position of both carriages is represented as A. The actual steel pipe length is calculated by the formula:
Steel Pipe Length (X) = A - A1 - A2
Key Specifications of the Length Measurement Machine
| Category | Name | Parameter |
|---|---|---|
| Length Measurement | Measurement Error | ≤±2mm |
| Measurement Range | 6m - 13.5m |
Application Benefits
This pipe length measurement equipment has undergone successful on-site validation by the customer, ensuring highly accurate data results. With its fully automated operation, it not only minimizes human error but also significantly boosts production efficiency, making it an essential solution for high-precision steel pipe manufacturing.
Frequently Asked Questions (FAQ)
Q: What components make up the length measurement system?
The complete system consists of the gantry beam, movable length-measuring slide block, length measurement machine, electrical control system, and accompanying tools and spare parts.
Q: What is the allowable feeding error range for the steel pipes?
The allowable feeding error range is within 0 to 200mm from the starting position of the steel pipe feed line.
Q: How is the actual steel pipe length calculated?
The actual steel pipe length (X) is calculated using the formula: X = A - A1 - A2, where A is the fixed position, and A1 and A2 are the travel distances of the first and second slide blocks respectively.
Q: What is the measurement error and range of the equipment?
The measurement error is ≤±2mm, and the measurement range supports steel pipes from 6m to 13.5m in length.
Q: How does the measurement counting process start?
When the slide block passes a fixed proximity switch, the rising edge triggers a signal to the rotating encoder, which starts the counting process until an optical switch detects the end of the steel pipe.
Q: What are the main application benefits of this machine?
The machine features fully automated operation that minimizes human error, provides highly accurate data results, and significantly boosts production efficiency for high-precision steel pipe manufacturing.