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China Rust Removal System | Derusting Machine Suppliers & Factory for Steel Pipe Cleaning

China Rust Removal System | Derusting Machine Suppliers & Factory for Steel Pipe Cleaning

Our Rust Removal System, a leading solution designed specifically for steel pipe surfaces, effectively eliminates rust, old paint, and other contaminants. As a prominent manufacturer based in China, we provide top-quality rust removal machines tailored for tubing and casing applications. This comprehensive system consists of four essential components: a robust rust removal machine, a pulse cartridge dust collector, an advanced electrical measurement and control system, and necessary tools and spare parts. Utilizing mechanical and physical principles, our factory-engineered system operates with high-speed rotating wire brushes or wire wheels, ensuring the efficient dislodging and clearing of corrosion. Trust our products as reliable suppliers in the industry to enhance your rust removal processes

    🌟 Key Capabilities

    ✔️
    Derusting Machine
    ✔️
    Pulse Cartridge Dust Collector
    ✔️
    Features of the Derusting Machine/Rust Removal
    🚀
    High-Speed Derusting Performance
    ⚙️
    Working Principle: Rust is stripped away via physical friction or impact force.

    🔧 Wire Brush Derusting Mechanism

    Rotating wire brushes directly rub against the pipe surface, making it ideal for long, continuous workpieces like Casing and Tubing.

    Each derusting grinding head assembly includes: arc-shaped wire brushes, spindle box, coupling, motor, guide shaft, buffer springs, and a lifting device. The wire brushes are customized to match different pipe specifications—pipes with similar dimensions can share the same arc-shaped wire brush, enhancing versatility.

    High efficiency and strong adaptability to various tubing/casing sizes, and clean the pipe surface.

    🌬️ Dust Collection System

    Dust-laden air first enters the cyclone dust collector through the central air inlet, where a portion of the dust is separated using wind force and gravity. The remaining air then flows into the cartridge dust collector’s cabinet. As the air volume suddenly expands, airflow velocity drops sharply—larger dust particles settle into the lower hopper under their own weight. The remaining fine particles are trapped on the outer surface of the filter cartridges via a combination of screening, collision, adhesion, diffusion, and electrostatic effects.

    Cleaned air passes through the filter cartridges and is exhausted through the upper cabinet’s outlet via pipes. Over time, accumulated dust on the cartridges increases system resistance. To keep resistance within acceptable limits, a pulse controller triggers electromagnetic pulse valves sequentially, releasing compressed air from the air tank. This air is jetted through nozzles into the center of each corresponding cartridge (primary air), which in turn induces several times more surrounding air (secondary air) to enter the cartridge. This causes the cartridge to expand rapidly; once the reverse pulse impact fades, the cartridge contracts sharply. This expansion-contraction cycle dislodges excess dust from the cartridge surface, which then falls into the hopper and discharge through the ash discharge system—effectively cleaning the cartridges.

    This system combines robust derusting capability with efficient dust control, ensuring clean, precise, and high-performance operation for Pipe maintenance.

    📊 Pipe Rust Removal System / Derusting Machine Specification

    Spindle motor 4KW
    Center height adjustment motor 1.1KW
    Wire brush specification adjustment motor power 0.37KW
    Total machine power 35KW
    Equipment center height 1000mm-1350mm
    Universal steel pipe specifications 60.3-340
    Steel pipe derusting linear speed 0.2m-1.0m/s
    Main machine dimension 2.9m × 1.9m × 2.3m
    Derusting dimension 1.6m × 2.0m × 4.5m
    Suction fan power of dust collection system 22KW
    Number of filter cartridges
    Filter cartridge dimension Ø325*600mm
    Blower model 4-72NO.4A
    Blower air volume 10000m³/hour
    Pulse valve working pressure 0.5-0.6MPa
    Emission concentration ≤20mg/m³
    Noise level ≤65DB
    Chimney high-altitude emission 15m
    Alarm temperature 70℃
    Spraying temperature 90℃
    Supporting booster pump pressure Above 0.4MPa
    Dust collector ash cleaning pressure Above 0.4MPa
    ❓ Frequently Asked Questions
    What is the working principle of the derusting machine?
    The working principle involves stripping away rust from the surface via physical friction or impact force, ensuring high-speed derusting performance.
    What types of pipes is the wire brush derusting mechanism suitable for?
    The rotating wire brushes directly rub against the pipe surface, making it highly ideal for long, continuous workpieces such as Casing and Tubing.
    How does the dust collection system initially separate dust?
    Dust-laden air first enters the cyclone dust collector through the central air inlet, where a portion of the dust is immediately separated using wind force and gravity before moving to the filter cartridges.
    How are the filter cartridges cleaned during operation?
    A pulse controller sequentially triggers electromagnetic pulse valves, releasing compressed air that jets into the cartridges. This causes a rapid expansion-contraction cycle that dislodges accumulated dust from the cartridge surface into the hopper.
    What is the total machine power and equipment center height?
    The total machine power is 35KW, and the equipment center height is adjustable between 1000mm and 1350mm.
    What is the guaranteed emission concentration and noise level?
    The system maintains an eco-friendly emission concentration of ≤20mg/m³ and operates at a noise level of ≤65DB.

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