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China Rust Removal System | Derusting Machine Suppliers & Factory for Steel Pipe Cleaning

China Rust Removal System | Derusting Machine Suppliers & Factory for Steel Pipe Cleaning

Introducing our advanced Rust Removal System, designed specifically for the efficient derusting of steel pipes, tubing, and casing. As a leading supplier from China, our factory integrates a complete system comprising four essential components: a robust rust removal machine, a high-performance pulse cartridge dust collector, a precise electrical measurement and control system, and essential tools and spare parts. Utilizing mechanical and physical principles, our system effectively removes rust, old paint, and contaminants through high-speed rotating wire brushes that friction against the pipe surfaces, ensuring thorough corrosion clearance. Trust our China-based manufacturing expertise for top-quality rust removal solutions

    Key Capabilities

    Equipment: Derusting Machine & Pulse Cartridge Dust Collector
    Features of the Derusting Machine/Rust Removal: High-Speed Derusting Performance
    Working Principle: Rust is stripped away via physical friction or impact force.

    Wire Brush Derusting Mechanism

    Rotating wire brushes directly rub against the pipe surface, making it ideal for long, continuous workpieces like Casing and Tubing.
    Each derusting grinding head assembly includes: arc-shaped wire brushes, spindle box, coupling, motor, guide shaft, buffer springs, and a lifting device. The wire brushes are customized to match different pipe specifications—pipes with similar dimensions can share the same arc-shaped wire brush, enhancing versatility.
    Advantages: High efficiency and strong adaptability to various tubing/casing sizes, and clean the pipe surface.

    Dust Collection System

    Dust-laden air first enters the cyclone dust collector through the central air inlet, where a portion of the dust is separated using wind force and gravity. The remaining air then flows into the cartridge dust collector’s cabinet. As the air volume suddenly expands, airflow velocity drops sharply—larger dust particles settle into the lower hopper under their own weight. The remaining fine particles are trapped on the outer surface of the filter cartridges via a combination of screening, collision, adhesion, diffusion, and electrostatic effects.
    Cleaned air passes through the filter cartridges and is exhausted through the upper cabinet’s outlet via pipes. Over time, accumulated dust on the cartridges increases system resistance. To keep resistance within acceptable limits, a pulse controller triggers electromagnetic pulse valves sequentially, releasing compressed air from the air tank. This air is jetted through nozzles into the center of each corresponding cartridge (primary air), which in turn induces several times more surrounding air (secondary air) to enter the cartridge. This causes the cartridge to expand rapidly; once the reverse pulse impact fades, the cartridge contracts sharply. This expansion-contraction cycle dislodges excess dust from the cartridge surface, which then falls into the hopper and discharge through the ash discharge system—effectively cleaning the cartridges.
    This system combines robust derusting capability with efficient dust control, ensuring clean, precise, and high-performance operation for Pipe maintenance.

    Pipe Rust Removal System / Derusting Machine Specification

    Spindle motor 4KW
    Center height adjustment motor 1.1KW
    Wire brush specification adjustment motor power 0.37KW
    Total machine power 35KW
    Equipment center height 1000mm-1350mm
    Universal steel pipe specifications 60.3-340
    Steel pipe derusting linear speed 0.2m-1.0m/s
    Main machine dimension 2.9m × 1.9m × 2.3m
    Derusting dimension 1.6m × 2.0m × 4.5m
    Suction fan power of dust collection system 22KW
    Number of filter cartridges
    Filter cartridge dimension Ø325*600mm
    Blower model 4-72NO.4A
    Blower air volume 10000m³/hour
    Pulse valve working pressure 0.5-0.6MPa
    Emission concentration ≤20mg/m³
    Noise level ≤65DB
    Chimney high-altitude emission 15m
    Alarm temperature 70℃
    Spraying temperature 90℃
    Supporting booster pump pressure Above 0.4MPa
    Dust collector ash cleaning pressure Above 0.4MPa

    Frequently Asked Questions

    Q: What is the working principle of the derusting machine?
    Rust is stripped away via physical friction or impact force using rotating wire brushes that directly rub against the pipe surface.
    Q: What types of pipes are suitable for this equipment?
    It is highly adaptable and ideal for long, continuous workpieces like Casing and Tubing, handling universal steel pipe specifications ranging from 60.3 to 340.
    Q: How does the dust collection system separate dust?
    Dust-laden air enters a cyclone dust collector where large particles separate via gravity and wind force. Fine particles are then trapped on the filter cartridges using screening, collision, adhesion, diffusion, and electrostatic effects.
    Q: How are the filter cartridges cleaned during operation?
    A pulse controller triggers electromagnetic pulse valves to release compressed air. This causes the cartridges to expand and contract rapidly, effectively dislodging accumulated dust into a lower hopper.
    Q: What is the noise level and total power of the machine?
    The total machine power is 35KW, and it operates with a noise level strictly maintained at or below 65DB.
    Q: Is the system environmentally friendly?
    Yes, it features an efficient pulse cartridge dust collector with an emission concentration of ≤20mg/m³, ensuring clean and high-performance operation.

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