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China Suppliers Factory for Tubular Airless Painting (Spraying) Production Line for Oil Tubulars and Steel Pipes

China Suppliers Factory for Tubular Airless Painting (Spraying) Production Line for Oil Tubulars and Steel Pipes

The Tubular Airless Painting (Spraying) production line, expertly designed for oil tubulars, casing & tubing (OCTG), drill pipes, and drill collars, represents a pinnacle of innovation in the oilfield industry. This fully automated airless painting system applies precise anti-corrosion and lubrication coatings to the exterior of steel pipes, ensuring maximum protection against environmental degradation. With its high-speed capabilities, this production line is essential for delivering superior functional coatings vital for operational efficiency, As a leading manufacturer in China, our factory produces a comprehensive Tubular Airless Painting (Spraying) line that consists of a high-pressure airless paint sprayer, an oil recycle pump system, a dedicated painting spray chamber, specially designed combined spray guns, and an advanced water curtain paint mist purifying system. Our commitment to quality and efficiency positions us as a preferred supplier for businesses seeking reliable solutions for corrosion protection and coating applications in the oilfield sector

    Product Features

    1. Intelligent Spray Technology

    Auto-calibrating spray guns with diameter-adaptive extensions to accommodate different pipe diameters. The spray guns adopted are from world-famous Chinese and international brands.

    2. Coating Efficiency System

    Designed for an overspray recovery rate of up to 98%, featuring closed-loop recycling with automatic viscosity compensation.

    3. Production Optimization

    Innovative system architecture enables faster production line speeds for substantially increased throughput.

    4. Auto Cleaning Systems

    Automatic purge and cleaning cycles initiate if the machine remains idle for 4 hours, preventing downtime and maintaining quality.

    5. Curing Systems

    Configured with intermediate frequency furnaces and inductive heating coils where required to accelerate paint curing and drying.

    6. Automatic Handling Equipment

    Integrated automated conveyance and mechanical handling components transition steel pipes smoothly across every coating phase.

    Industry Applications

    • Casing & tubing (API 5CT)
    • Drill pipe & collars (API 7-1)
    • Seamless pipes for offshore platforms
    • High-strength steel components (X80+ grades)

    Technical Specifications

    Paint Type Water-based / oil-based hard film anti-rust coating
    Painting Form High-pressure airless automatic spraying
    Compressed Air Pressure ≥ 0.6 MPa
    Coating Thickness 10 – 35 μm (Dry Film)
    Paint Viscosity Apply four cups for 24 – 30 s
    Coating Fineness ≥ 260 mesh
    Oil Coating Quality Strong adhesion, uniform outer surface, no leakage or dripping
    Spray Speed 0.8 – 1.0 m/s
    Application Industry Casing & Tubing, Drill Pipe, Drill Collar, Seamless Pipe
    Auxiliary Device In-feeding conveyor, Out-feeding conveyor, WISTON Alignment Device, Drying table, Automatic Marking Machine, Stepping Motion Mechanism, and PLC integrated control system

    Frequently Asked Questions (FAQ)

    What types of coatings can be applied with this system?
    The system supports both water-based and oil-based hard film anti-rust coatings, achieving a precise dry film thickness ranging from 10 μm to 35 μm using high-pressure airless automatic spraying.
    How does the spray recovery system work to reduce material waste?
    The coating system integrates a closed-loop recycling setup with automatic viscosity compensation, achieving an overspray recovery efficiency rate of up to 98%.
    What pipe grades and industry standards are supported?
    The machinery is optimized for API 5CT (Casing & Tubing), API 7-1 (Drill Pipe & Collars), seamless pipes for offshore platforms, and high-strength steel grades such as X80+.
    What automated handling and auxiliary systems are included?
    The entire line incorporates in-feeding and out-feeding conveyors, a WISTON alignment device, drying tables, an automatic marking machine, stepping motion mechanisms, and a centralized PLC integrated control system.
    How does the machine prevent nozzle clogging during idle periods?
    The equipment is programmed with an automatic cleaning cycle that initiates whenever the production line is paused or idle for 4 hours, ensuring reliable re-start and consistent spray output.

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