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China Tubular Airless Painting Production Line Supplier - High-Speed Factory Solution for Optimal Corrosion Protection

China Tubular Airless Painting Production Line Supplier - High-Speed Factory Solution for Optimal Corrosion Protection

The Tubular Airless Painting (Spraying) Production Line is a state-of-the-art solution designed specifically for oil tubulars, Casing & Tubing (OCTG), Drill Pipes, and Drill Collars. As a leading supplier in China, our fully automated airless painting system ensures precise application of anti-corrosion and lubrication films on steel pipes, making it essential for the oilfield industry. This high-speed production line offers advanced corrosion protection and functional coatings, enhancing the durability of your products, The Tubular Airless Painting Production Line features a high-pressure airless paint sprayer, an efficient oil recycle pump system, a specially designed combined spray gun, a painting spray chamber, a water curtain paint mist purifying system, and an electrical control cabinet. As a reliable factory in China, we are committed to delivering high-quality solutions to meet your painting and coating needs

    Product Features

    1. Intelligent Spray Technology

    Auto-calibrating spray guns with diameter-adaptive extensions to accommodate different pipe diameters. The spray guns we adopted is Chinese and world famous brand.

    2. Coating Efficiency System

    The System is designed for overspray recovery rate reach to 98% and closed-loop recycling with automatic viscosity compensation.

    3. Production Optimization

    The innovative design enables faster production line speeds for increased productivity.

    4. Auto Cleaning Systems

    Auto cleaning starts if the machine stops working for 4 hours, save time for production.

    5. Curing Systems

    There is Intermediate frequency furnace and inductive coil if necessary to speed up the the coating drying time.

    6. Automatic Handling Equipment

    Automatic systems often include conveyors and other handling equipments to move steel pipe through the various stages of the painting process.

    Industry Applications

    • Casing & tubing (API 5CT)
    • Drill pipe & collars (API 7-1)
    • Seamless pipes for offshore platforms
    • High-strength steel components (X80+ grades)

    Specifications & Models

    Paint type water-based (oil-based) hard film anti rust coating
    Painting form high-pressure airless automatic spraying
    Compressed air pressure ≥ 0.6Mpa
    Coating thickness 10-35 μ m (dry film)
    Paint viscosity Apply four cups for 24-30s
    Coating fineness greater than or equal to 260 mesh
    Oil coating quality Strong adhesion, uniform outer surface, no leakage or dripping
    Spray speed 0.8-1.0m/s
    Application Industry Casing&Tubing, Drill pipe, Drill collar, Seamless pipe
    Auxiliary Device In-feeding conveyor before painting, out-feeding conveyor after painting, WISTON Alignment Device, Drying table, Automatic Marking Machine, Stepping Motion Mechanism, PLC integrated control system for whole system

    Frequently Asked Questions

    What types of steel pipes can this automatic spraying system process?

    The system is designed for various industrial applications, including Casing & tubing (API 5CT), Drill pipe & collars (API 7-1), Seamless pipes for offshore platforms, and high-strength steel components (X80+ grades).

    What is the coating recovery rate of the paint system?

    Our coating efficiency system features a closed-loop recycling setup with automatic viscosity compensation, designed to achieve an overspray recovery rate of up to 98%.

    How does the machine handle different pipe diameters automatically?

    It utilizes Intelligent Spray Technology with auto-calibrating spray guns and diameter-adaptive extensions that automatically adjust to fit varying steel pipe diameters.

    What are the requirements for paint viscosity and compressed air pressure?

    The system requires a compressed air pressure of ≥ 0.6Mpa and is optimized for paint viscosity using four cups for 24-30 seconds, ensuring a dry film coating thickness of 10-35 μm.

    Does the system feature auto-cleaning to prevent nozzle clogging?

    Yes, the system is equipped with Auto Cleaning Systems. If the machine stops working for 4 hours, the auto-cleaning process starts automatically to save maintenance and production time.

    What auxiliary devices are included in the complete production line?

    The integrated system includes an in-feeding conveyor, an out-feeding conveyor, a WISTON Alignment Device, a drying table, an Automatic Marking Machine, a Stepping Motion Mechanism, and a centralized PLC control system.

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