High-Precision Hydraulic Make-up & Breakout Machine from China Suppliers & Factory for Downhole Tool Applications
Features of machine
Our Digital Hydraulic Make-up&Breakout Unit integrates high-precision torque testing sensors to enable ±1% accuracy in spinner torque control. This digital feedback system dynamically adjusts hydraulic pressure to maintain specified torque values, eliminating over-tightening risks in make-up/breakout operations.
Equipped with high-torque spinner motors,the unit achieves:
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50% faster make-up/breakout cycles compared to conventional systems.
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Continuous operation at 90% rated torque without performance degradation.
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Automatic speed adjustment based on pipe diameter.
There are three models:
| Model | Pipe Size Range |
|---|---|
| TKL-MB-1 | 60.3–177.8 mm (2⅜"–7") |
| TKL-MB-2 | 177.8–340 mm (7"–13.38") |
| TKL-MB-3 | 340–508 mm (13.38"–20") |
Torque Speciation:
Low speed: Max 100 kN·m
High speed: Max 50 kN·m
Product applications:
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Workshop & Rig Operations: Automated makeup/breakout for all standard oilfield connections
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Torque Precision: Digital load cells ensure ±1% torque accuracy, with automatic shutdown at target torque.
Engineering Innovations
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Mark free surface: Jaws Technology for cabon steel material or 13Cr, super 13Cr, Nickel-based alloys,etc.
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Top-Loading Mandrel Design: Enables direct horizontal loading of pipes and eliminates need for auxiliary pipe handling equpment.
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High-Efficiency Torque System: Adopt Dual-speel operation-high speed&low speed, the Hydraulic accumulators ensure constant clamping force through entire torque cycle.
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Wide-Clamping Range: Jaws for pipe size from 2 3/8”~20” and upside-down clamping cylinder design prevents pipe bending under high torque.
Frequently Asked Questions (FAQ)
Q:
What is the torque accuracy of the Digital Hydraulic Make-up & Breakout Unit?
A:
It integrates high-precision torque testing sensors to enable ±1% accuracy in spinner torque control.
Q:
How does the unit prevent over-tightening risks?
A:
The digital feedback system dynamically adjusts hydraulic pressure to maintain specified torque values, eliminating over-tightening risks in make-up/breakout operations.
Q:
How much faster are the make-up/breakout cycles compared to conventional systems?
A:
Equipped with high-torque spinner motors, the unit achieves 50% faster make-up/breakout cycles compared to conventional systems.
Q:
What pipe sizes can the TKL-MB series handle?
A:
There are three models: TKL-MB-1 handles 60.3–177.8 mm (2⅜"–7"), TKL-MB-2 handles 177.8–340 mm (7"–13.38"), and TKL-MB-3 handles 340–508 mm (13.38"–20").
Q:
What are the specific torque specifications for the unit?
A:
The maximum torque for low speed operation is 100 kN·m, and for high speed operation, it is 50 kN·m.
Q:
What are the main benefits of the Top-Loading Mandrel Design?
A:
It enables direct horizontal loading of pipes and eliminates the need for auxiliary pipe handling equipment, improving overall operational efficiency.